The Remanufacturing Process.
“A comprehensive and rigorous industrial process by which a previously sold, worn, or non-functional product or component is returned to a ‘like-new’ or ‘better-than-new’ condition and warranted in performance level and quality. Remanufacturing is not the same as ‘recycling’ or ‘repairing’.”
Disassembly:
Every engine here gets a complete disassembly, meaning we break it down to each individual component.
Skilled, experienced, and proficient personnel help to minimize damage and extract maximum value from each engine.
Cleaning:
Thermal Cleaning
Wet Blasting
High Pressure Spray Cabinets
Hot Agitation Bath
Caustic Automatic Washers
Ultrasonic Tanks
Media Blasting including: Zirconium Oxide, Baking Soda, Steel Shot, Zinc, and Plastic
Inspection: 100% of Each Component
Using OE Specifications, our shop floor measurement equipment including CMM’s, balance equipment, profilometers, contour measurement, air gauging, etc. make sure each part is usable and up to spec.
Reclamation and Machining
We have a vast amount of equipment to get components back up to OE Spec. including…
Horizontal and vertical machining centers
Turning centers with live tooling
CNC Honing
CNC Valve Guide Cutting
CNC Grinding
BTI and Hoffman Balancing Equipment
Two-Plane high speed cartridge balancing
Assembly
Kitting that can also be used for pre-packaged service parts
Assembly line for higher volume products
Stall build for lower volume products
Segregated assembly environments for engine, turbo, and fuel production to ensure cleanliness
DC torque tools
Our manufacturing execution system ensures the highest level of production and quality control with complete critical to quality characteristic traceability